The materials used for our RIM process have been specifically developed to allow us to offer a balanced combination of properties for ease of production with the best possible mechanical and physical properties of the finished part.
Polyurethane Elastomers
We offer Materials that are designed to simulate the common properties of thermoplastic materials such as
ABS
Polypropylene
Fire Retardant to UL94V0
Wall sections from 4-15mm and as low as 2.5mm locally
Parts with variable wall sections can be moulded without sinking issues
Unlimited design scope
Parts can be post finished easily with colour, texture and gloss level
RFI shielding can be applied to the parts surface for specific applications
Metal inserts can be incorporated into the moulding or inserted after for optimum accuracy
Tight tolerances. 0.4mm over 500mm Linear
Structural Foams
A lightweight foam that is used to make device housings, structural mouldings, facias and covers
An extreemely tough foamed material with a dense outer skin and a lightweight rigid core
Can be both in-mould coated using our bespoke IMC process which keeps costs low OR
Post finished and Painted to a very high standard using our fully equipped in-house spray paint shop
Excellent strength to weight ratio
Moulded From 400Kg/m3 to 700 Kg/m3 depending on strength requirements
Fire Retardant to UL94V0
RFI shielding can be applied to the parts surface for specific applications
Tight tolerances. 0.4mm over 500mm Linear
PU Rubber
Out PU Rubber provides a solid yet soft touch alternative to foam or injection moulded parts requiring low volume.
Various colours are possible
Inexpensive set up costs
Material
System
Moulded Density (g/cm3)
Hardness (Shore A/D)
Flexural Modulus (Mpa)
Heat Distortion Temp (Cured)
Fire Retardency
Good For
PU Elastomer
R001
1.3
85 D
2600
90C
UL94V0
Flame Retardent applications. A good all rounder
PU Rubber
R002
1.3
70-75 A
Rubberised, soft touch applications requiring good durability
PU Structural Foam
R003
0.65
70-80 D
67
UL94V0
Applications where weight and larger wall sections are a consideration
PU Elastomer
R004
1.1
80-84 D
800-1100
180-190C
Small Parts and High Temperature Applications
PU Elastomer
R005
1.1
82-86 D
1400-1600
82-86C
Larger parts with thicker wall section
Click here to download the Materials Comparison Table
To find out more about RIM, click one of the links below
We manufacture products for a range of industry sectors
Our extensive knowledge of polyurethanes and plastics can be applied to many industry sectors. Why not contact us today to see how we can help
EXTRUSIONS
Rigid, flexible and Co-extruded profiles of varying density and hardness. Materials including PVC, TPE, LDPE, Nitrile, Glazepta and ABS can all be extruded
RIM (REACTION INJECTION MOULDING)
Our Reaction Injection Mouldings (RIM) process can be used to high precision casings, facia and enclosures that can finished and painted to your exact specifications with very low set up costs
POLYURETHANE FOAM
Polyurethane Foams can be moulded in a range of different densities and harnesses and flexibility to produce hard wearing parts with varying mechanical and physical properties